發(fā)動(dòng)機(jī)（DA465Q）缸蓋連接螺栓裝配自動(dòng)檢查裝置設(shè)計(jì)

發(fā)動(dòng)機(jī)（DA465Q）缸蓋連接螺栓裝配自動(dòng)檢查裝置設(shè)計(jì),發(fā)動(dòng)機(jī)（DA465Q）缸蓋連接螺栓裝配自動(dòng)檢查裝置設(shè)計(jì),發(fā)動(dòng)機(jī),da465q,缸蓋,連接,螺栓,裝配,自動(dòng),檢查,裝置,設(shè)計(jì) 黑龍江工程學(xué)院本科生畢業(yè)設(shè)計(jì) 摘 要 論文系統(tǒng)的介紹了汽車發(fā)動(dòng)機(jī)缸蓋生產(chǎn)線的發(fā)展?fàn)顩r，圍繞東安汽車發(fā)動(dòng)機(jī)的實(shí)際裝配與檢驗(yàn)過(guò)程，進(jìn)行了自動(dòng)裝配與檢驗(yàn)生產(chǎn)線的經(jīng)濟(jì)可行性分析，生產(chǎn)類型分析，生產(chǎn)條數(shù)分析，生產(chǎn)規(guī)模分析。并結(jié)合實(shí)際條件，確定了裝配與檢驗(yàn)工序的基準(zhǔn)、生產(chǎn)用量和工時(shí)定額。在此基礎(chǔ)上，確立了最終裝配與檢驗(yàn)生產(chǎn)線。同時(shí)，針對(duì)以東安為代表的國(guó)內(nèi)特定的生產(chǎn)技術(shù)與勞動(dòng)條件，對(duì)其裝配與檢驗(yàn)工藝規(guī)程進(jìn)行了詳細(xì)設(shè)計(jì)。并用系統(tǒng)工程學(xué)的原理對(duì)發(fā)動(dòng)機(jī)缸蓋各部件的裝配與檢驗(yàn)時(shí)間定額，以及生產(chǎn)線的配置進(jìn)行了初步優(yōu)化，對(duì)自動(dòng)裝配與檢驗(yàn)過(guò)程提出詳細(xì)的要求，最終確立了一套完整的適合國(guó)內(nèi)生產(chǎn)實(shí)際的生產(chǎn)線。 汽車發(fā)動(dòng)機(jī)缸蓋連接螺栓自動(dòng)檢查裝置的設(shè)計(jì)，是完全自動(dòng)化的檢查裝置，檢查時(shí)間為60秒。沒(méi)有連接螺栓檢查裝置的生產(chǎn)線，主要憑借工人的肉眼來(lái)檢查螺栓安裝的正確性，不僅工作單調(diào)，而且容易產(chǎn)生疲勞，進(jìn)而容易導(dǎo)致生產(chǎn)事故。而自動(dòng)化的檢查裝置完全可以彌補(bǔ)這一不足。同樣可以做到檢查的準(zhǔn)確性和可靠性，大大地節(jié)約了勞動(dòng)資源。本設(shè)計(jì)就是要檢查螺栓和墊片安裝的正確性。 本生產(chǎn)線是為東安465發(fā)動(dòng)機(jī)缸蓋而設(shè)計(jì)的。發(fā)動(dòng)機(jī)的缸蓋共有10個(gè)螺栓孔分別分布在缸蓋的兩側(cè)，設(shè)計(jì)的任務(wù)是檢查上一道缸蓋連接螺栓的安裝工序中，墊圈和螺栓的安裝是否正確，綜合所有出現(xiàn)的安裝錯(cuò)誤，大致會(huì)出現(xiàn)五種情況：① 只有兩個(gè)墊圈沒(méi)有螺栓 ②沒(méi)有墊圈也沒(méi)有螺栓 ③只有一個(gè)墊圈沒(méi)有螺栓 ④沒(méi)有墊圈只有螺栓⑤ 有兩個(gè)墊圈一個(gè)螺栓。正確的安裝是只有一個(gè)墊圈和一個(gè)螺栓，檢查時(shí)間不得超過(guò)60秒。 本文著重介紹了汽車發(fā)動(dòng)機(jī)缸蓋連接螺栓裝配自動(dòng)檢查裝置的設(shè)計(jì)方法及工作原理。說(shuō)明書(shū)在檢查裝置中大膽提出了自己的觀點(diǎn)，重點(diǎn)對(duì)檢查裝置進(jìn)行了結(jié)構(gòu)的設(shè)計(jì)和理論的分析，對(duì)其主要部件進(jìn)行了理論設(shè)計(jì)。本設(shè)計(jì)中自動(dòng)檢查裝置主要部件的設(shè)計(jì)：1、整體機(jī)架的設(shè)計(jì)2、檢查機(jī)構(gòu)的設(shè)計(jì)3、傳動(dòng)機(jī)構(gòu)的設(shè)計(jì)4、平衡機(jī)構(gòu)的設(shè)計(jì) 關(guān)鍵詞： 發(fā)動(dòng)機(jī)缸蓋；螺栓裝配；自動(dòng)檢查；生產(chǎn)線  ABSTRACT In this paper I introduced the development of the production line of the cylinder assembly systematically. Based on the real production line of assembly and checking process in Dong An Car Company, we do economical analysis about the automatic assembly and checking production line, we also do the analyses on type of the production and production scale .At the same time ,combined with real situation ,we determined the standard of the checking and assembly .process. Based on the above analyze, we finally determine the final assembly and checking production line. Besides pointed to the common production technique and working environment in our country as in Dong An Car factory, we have proceeded a detailed design of its assembly and checking process, .with the help of systematical principles ,I fix time limits of assembly and checking to each parts on the engine, and superior the configuration of the production line . I put out detailed requirements on the automatic assembly and checking process, and finally established a set of completed production line which suit to the situation of our county. The car engine cylinder head connection bolts automatic device is fully automated design, inspection, checking for 60 seconds. have bolts to check the connection line by the naked eye. install bolts to check the validity of work, not only dull and weary, and easy to cause accident. the production. And automatic check device can make up for the same can be done. check the accuracy and reliability, in a saving labor resources. this design is to install the bolts and washers of accuracy. This line is for dongan 465 engine cylinder head and design. the engine cylinder head 11 bolt hole in the respective cylinder head on the design of the task is to check on a link to install the bolts cylinder head process, gaskets and bolts of the installation is correct, Comprehensive all of the general setup error will occur, five cases ： a man with two rings no bolts and washers ii is not bolt income is only a gasket no bolts he didn't ring gaskets bolts aerials are only two washers a bolt. the proper installation is only a washer and a bolt for it shall not exceed 60 seconds. This paper mainly introduces the car engine cylinder head bolts automatic devices to connect with the design and works. Manual checking of the unit made bold to air his views to examine the device carried out in the structure of the design and theoretical analysis, for its main component design. This design automatic device design of the major components ： one.,Overall rack design.two,Review mechanism designed.three,Transmission of the design.four, Transmission of the design. Key words： Valve chamber cover；Bolt assembly；Auto-inspection；Production line III