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外文資料翻譯 An Automatic MechanotronicsHorizontal Cutter 機(jī)電一體化全自動(dòng)橫切機(jī) 1.Say after 70's in 20 centuries the our country sun float the method glass technique invention, our country of float method glass, the industry develops quickly.Currently, the our country is the world is the biggest to float the method glass production country, 2006 our country of float method glass, the production line has more than 160s totally, adopting among them our country the sun float method glass to float method glass technically, the production line has more than 130s totally, floating the method glass total yield already more than 454,000,000, and yield annually all significant increment.But our country the 洛 sun float the method glass technique material and other nations to compare automation degree still very low, has been being placed in the half auto half artificial appearance, raise completely our country the 洛 sun float method glass a technique a material level, developing whole lineses allied lock follow produce the technique have already forced in the eyebrow .Currently, our country the sun float method glass a technique a material to mainly be placed in a single machine dispersion control stage(or part of llied lock control), rush through super nations float method glass a technique a material level, have to raise first our country the automation function of the single machine equipments.Horizontal slice machine conduct and actions to float method glass cold carry to produce one of the on-line important equipmentses, its automation degree and incise accuracy will influence the finished product rate that the glass produces, we introduce a kind of machine electricity integral whole to turn here full-automatic horizontal slice machine 1、 述自20世紀(jì)70年代我國(guó)洛陽(yáng)浮法玻璃技術(shù)發(fā)明之后,我國(guó)的浮法玻璃工業(yè)迅速發(fā)展。目前,我國(guó)是世界最大浮法玻璃生產(chǎn)國(guó),2006年我國(guó)的浮法玻璃生產(chǎn)線共有160多條,其中采用我國(guó)洛陽(yáng)浮法玻璃技術(shù)的浮法玻璃生產(chǎn)線共有130多條,浮法玻璃總產(chǎn)量已超過(guò)4.54億重量箱,而且產(chǎn)量每年都大幅度增加。但我國(guó)洛陽(yáng)浮法玻璃技術(shù)裝備與其它國(guó)家相比自動(dòng)化程度還很低,一直處在半自動(dòng)半人工狀態(tài),全面提高我國(guó)洛陽(yáng)浮法玻璃技術(shù)裝備水平,開(kāi)發(fā)全線聯(lián)鎖跟蹤生產(chǎn)技術(shù)已迫在眉捷。目前,我國(guó)洛陽(yáng)浮法玻璃技術(shù)裝備主要處于單機(jī)分散控制階段(或部分聯(lián)鎖控制) ,要趕超國(guó)際浮法玻璃技術(shù)裝備水平,首先必須提高我國(guó)單機(jī)設(shè)備的自動(dòng)化功能。橫切機(jī)作為浮法玻璃冷端生產(chǎn)線上的重要設(shè)備之一,其自動(dòng)化程度及切割精度將影響玻璃生產(chǎn)的成品率,在此我們介紹一種機(jī)電一體化全自動(dòng)橫切機(jī)(見(jiàn)圖1)。 1 The equipments accuracy is in keeping with, the biggest original plank width:the 5000 mms suit glass plate thickness: the 1.5~19 mms incise a straight line degree accuracy: the ± 0.5 mms incise diagonal line accuracy:<3 m the plank is long: the ± 1 mm 3~6 m plank long:the ± 1.5 mms incise a straight line degree accuracy: the ± 0.5 mm the knife press to regulate scope: the 0~100 Ns is the biggest to return to knife speed:3000 mms/s 1 設(shè)備精度適合，最大原板寬度:5000 mm適合玻璃板厚度:1.5～19 mm切割直線度精度:±0.5 mm切割對(duì)角線精度:<3 m板長(zhǎng):±1 mm3～6 m板長(zhǎng):±1.5 mm切割直線度精度:±0.5 mm刀壓調(diào)節(jié)范圍:0～100 N最大回刀速度:3000 mm/s　 Excellent turn of incise function to operate the touch of pedestal to hold on the spot up(or control box in) can set a few in common use products and 1 kind to discard plank specification, be an usage excellent turn to incise, horizontal slice machine can according to artificial examination(or on-line examination equipments examination) of the blemish position chooses reasonable enactment specification and discards plank specification to carry on incising automatically, incising an information to pass allied the net deliver to transport a way behind.There is excellent a few the following to turn a way generally:the ① press grade excellent turn to incise, press different grade to incise, the biggest limit slices to take high-quality glass;The ② presses product specification excellent turn to incise, incise the glass of Chengkong University, medium and small different specification according to the heap 垛 circumstance of different quality and heap 垛 area; The ③ carries on according to the market sale's circumstance excellent turn to incise, can have the initiative and incise the product specification that the market needs with maximum limit 2 設(shè)備功能Equipments function 2.1 優(yōu)化的切割功能在現(xiàn)場(chǎng)操作臺(tái)的觸摸屏上(或控制箱中)可以設(shè)定幾種常用產(chǎn)品和一種廢板規(guī)格,當(dāng)使用優(yōu)化切割時(shí),橫切機(jī)可以根據(jù)人工檢測(cè)(或在線檢測(cè)設(shè)備檢測(cè))的缺陷位置自動(dòng)選擇合理的設(shè)定規(guī)格和廢板規(guī)格進(jìn)行切割,切割信息通過(guò)聯(lián)網(wǎng)傳送給后面輸送輥道。一般有以下幾種優(yōu)化方式:①按等級(jí)優(yōu)化切割,按不同等級(jí)切割,最大限度切取優(yōu)質(zhì)玻璃;②按產(chǎn)品規(guī)格優(yōu)化切割,根據(jù)不同質(zhì)量及堆垛區(qū)的堆垛情況切割成大、中、小不同規(guī)格的玻璃; ③按市場(chǎng)銷(xiāo)售情況進(jìn)行優(yōu)化切割,可優(yōu)先及最大限度地切割市場(chǎng)急需的產(chǎn)品規(guī)格。 The flower slices function to set several floricultures to slice a specification comparison, slicing machine with allied lock completion, produce the glass of different specification in the meantime.So can satisfy a production line to produce the request of various specificationses in the meantime, if adopt mechanization heap , the heap then canned resolve a heap of the machine problem with not enough period, can also reduce a heap of machine amount, economical investment 2.2 花切功能設(shè)定幾種花切規(guī)格比例,與縱切機(jī)聯(lián)鎖完成,同時(shí)生產(chǎn)不同規(guī)格的玻璃。這樣可以滿足一條生產(chǎn)線同時(shí)生產(chǎn)多種規(guī)格的要求,若采用機(jī)械化堆垛,則可以解決堆垛機(jī)的堆垛周期不夠的問(wèn)題,也可以減少堆垛機(jī)數(shù)量,節(jié)省投資 2.3 Side department follow incise function horizontal slice machine and side department and follow control the system unite a lock, can carry out horizontal slice machine and fall the position variety that the knife order, lifts knife and orders, carry out the biggest scope and slice and cut qualified knothole function thus, increase a production line at falsely often of slicing and cutting rate, special produce at float and move quantity and change very big of time 邊部跟蹤切割功能橫切機(jī)與邊部跟蹤控制系統(tǒng)聯(lián)鎖,可實(shí)現(xiàn)橫切機(jī)的落刀點(diǎn)、抬刀點(diǎn)的位置變化,從而實(shí)現(xiàn)最大范圍切裁合格板的功能,增加生產(chǎn)線在不正常時(shí)的切裁率,特別生產(chǎn)在飄移量變化很大的時(shí)候 2.4 The whole lineses follow to incise function horizontal slice machine and the whole line control allied lock can carry out whole lineses' glass to different specification, different quality to follow different destination(fall the plank, heap etc.), and can record each the quality of the glass and each glass of the blemish and the position; 全線跟蹤切割功能橫切機(jī)與全線控制聯(lián)鎖可實(shí)現(xiàn)全線對(duì)不同規(guī)格、不同質(zhì)量的玻璃跟蹤到不同目的地(落板、堆垛等) ,并可記錄每垛玻璃的質(zhì)量及每片玻璃的缺陷及位置; 2.5 Hint the function has an examination to lack oil and breaks spirit and breaks down hint function. 提示功能具有檢測(cè)缺油、斷氣及故障提示功能。 Automate function and break bridge to spread the feeling machine allied lock, can lift knife automatically when the glass break plank. 2.6 自動(dòng)化功能與斷橋傳感器聯(lián)鎖,可以在玻璃斷板時(shí)自動(dòng)抬刀。 Periodic can the product which incise certain specification of the periodic ground. 2.7 周期性能夠周期性地切割一定規(guī)格的產(chǎn)品。 3 Adopting the high performance, high sex price compares of the GE 9030 PLCs and high performance are loose to descend numerical type intelligence's exchanges servo drive system, match with to develop specially and pass by long-term test of control software, make the system not only have very high control accuracy, and come to an intelligent and stable perfect combine. 設(shè)備控制Equipments control (1) 采用高性能、高性?xún)r(jià)比的 GE 9030 PLC及高性能松下數(shù)字式智能交流伺服驅(qū)動(dòng)系統(tǒng),配合特別研發(fā)且經(jīng)過(guò)長(zhǎng)期考驗(yàn)的控制軟件,使系統(tǒng)不僅具有很高的控制精度,并達(dá)到了靈敏與穩(wěn)定的完美結(jié)合。 All parameters can constitution in touching to hold, include plank long, the plank breadth, start order, fall knife to order, return to speed and add and subtract soon and move to adjust to try speed, diagraph round and diagonal line school quasi- and horizontal bye control parameter and limit protect a constitution etc. parameter. (2) 所有的參數(shù)都可在觸摸屏上設(shè)置,包括板長(zhǎng)、板寬、起始點(diǎn)、落刀點(diǎn)、返回速度及加減速、手動(dòng)調(diào)試速度、測(cè)量輪及對(duì)角線校準(zhǔn)、橫掰控制參數(shù)及限位保護(hù)設(shè)置等參數(shù)。 Incise process automatically in, can operate to lift knife and fall knife at any time, make the knife have the glass that can jump to crack open by explosion to take, since the protection knife have, and then avoids appearing long glass of size to take. (3) 自動(dòng)切割過(guò)程中,隨時(shí)可操作抬刀、落刀,使刀具可以跳過(guò)炸裂的玻璃帶,既保護(hù)刀具,又避免出現(xiàn)長(zhǎng)尺寸的玻璃帶。 The forerunner's speed follows function, knife head while promising to fall knife speed and glass take speed of synchronous.Moreover horizontal slice a machine design and make of choose a material, process and the standard piece buy etc. also want to control strictly.Slice machine with of its kit, horizontal bye break, bye the side transport machine etc. the equipments also needs to make a further improvement and the exaltation. (4) 先進(jìn)的速度跟蹤功能,保證了落刀時(shí)刀頭速度與玻璃帶速度的同步。另外橫切機(jī)設(shè)計(jì)、制造的選材、加工及標(biāo)準(zhǔn)件的采購(gòu)等方面也要嚴(yán)格控制。與其配套的縱切機(jī)、橫向掰斷、掰邊輸送機(jī)等設(shè)備也需作進(jìn)一步的改進(jìn)和提高。 The new century, electromechanical integration of the type widely used to be, people developed a series of products. Addition, we re-introduce some other type of reference do. 4.新世紀(jì)以來(lái),機(jī)電一體化的橫切機(jī)以被廣泛應(yīng)用,人們開(kāi)發(fā)出來(lái)了一系列的產(chǎn)品.另外我們?cè)俳榻B幾種其他的橫切機(jī)做參考. Use: This applies to all kinds of paper, paper plastic composite categories, such as large-scale color composite category reel packaging materials-cut. Widely used in paper processing sector, the printing and packaging industries. Performance and features: 用途：本機(jī)適用于各種紙類(lèi)、紙塑復(fù)合類(lèi)、彩印復(fù)合類(lèi)等大型卷筒包裝材料的截切。廣泛用于紙品加工界、印刷包裝行業(yè)等。性能及特點(diǎn)： The use of servo motor (or stepper motor) control for long-cut. With electro-optical tracking system that in the cross section of the products can be longitudinal. (1)、本機(jī)采用伺服電機(jī)（或步進(jìn)電機(jī)）控制定長(zhǎng)截切。設(shè)有光電跟蹤修正系統(tǒng)，在對(duì)產(chǎn)品進(jìn)行橫切的同時(shí)可進(jìn)行縱切。 Transmission system using pneumatic, hydraulic systems, such as photoelectric sensor centralized control, discharge system uses hydraulic lifting device. The machine set light, electricity, liquid, gas, integrated, easy to operate, high precision-cut, mechanical stability, low noise advantages. (2)、傳動(dòng)系統(tǒng)采用氣動(dòng)、液壓系統(tǒng)、光電傳感器等集中控制，放料系統(tǒng)采用液壓提升裝置。本機(jī)集光、電、液、氣一體，操作簡(jiǎn)便，截切精度高，機(jī)械穩(wěn)定，噪音低等優(yōu)點(diǎn)。 The electrical VVVF, automatic counting, alarm Parking, tension figures show that functions. (3)、電機(jī)變頻調(diào)速，自動(dòng)計(jì)數(shù)，報(bào)警停車(chē)，張力數(shù)字顯示等功能。 Model parameters ZHJ-800D ZHJ-1100D ZHJ-1300D ZHJ-1600D 1400m maximum diameter of raw materials The largest-cut width of 800 mm 1100mm 1300mm 1600mm - Cut 20-1200mm length The accuracy of ± 0.2mm Productivity ≤ 80 m / min Complete machine power 5kw 5kw 6kw 8kw Applicable power 380v/50Hz (-phase 4-wire) Asked the biggest source of air pressure 5.5 kg/cm2 × 5m3/min The device weighs about 1,000 kg of about 2000 kg of about 2500 kg of about 2800 kg Dimensions (mm) 5500 × 1550 × 1200 5500 × 1850 × 1200 5500 × 2100 × 1250 6000 × 2400 × 1250 型號(hào)參數(shù) ZHJ-800D ZHJ-1100D ZHJ-1300D ZHJ-1600D 原材料最大直徑 1400m 最大截切寬度 800㎜ 1100mm 1300mm 1600mm 截切長(zhǎng)度 20-1200mm 定長(zhǎng)精度 ±0.2mm 生產(chǎn)率 ≤80m/min 整機(jī)功率 5kw 5kw 6kw 8kw 適用電源 380v/50Hz(三相四線) 氣壓源要求 最大5.5kg/cm2×5m3/min 整機(jī)重量 約1000kg 約2000kg 約2500kg 約2800kg 外型尺寸（mm） 5500×1550×1200 5500×1850×1200 5500×2100×1250 6000×2400×1250 ZHJ-C1/C2 high-speed automatic Cutting Machine 4.2 ZHJ-C1/C2型高速自動(dòng)橫切機(jī) Use: This applies to all kinds of paper, paper plastic composite categories, such as large-scale color composite category reel packaging materials-cut. Widely used in paper processing sector, the printing and packaging industries. 用途：本機(jī)適用于各種紙類(lèi)、紙塑復(fù)合類(lèi)、彩印復(fù)合類(lèi)等大型卷筒包裝材料的截切。廣泛用于紙品加工界、印刷包裝行業(yè)等。 Performance and features性能及特點(diǎn)： (1), The use of servo motor (or stepper motor) control for long-cut. Amended with electro-optical tracking system. (2), Transmission system using pneumatic, pneumatic systems, such as photoelectric sensor centralized control, discharge system uses air pressure lifting equipment. The machine set light, electricity, liquid, gas, integrated, easy to operate, high precision-cut, mechanical stability, low noise advantages. (3),The electrical VVVF, automatic counting, alarm Parking, tension figures show that functions. (4), Use heavy-duty cutting tool imports, product uniformity, no edges and corners. (1)、本機(jī)采用伺服電機(jī)（或步進(jìn)電機(jī)）控制定長(zhǎng)截切。設(shè)有光電跟蹤修正系統(tǒng)。 (2)、傳動(dòng)系統(tǒng)采用氣動(dòng)、氣壓系統(tǒng)、光電傳感器等集中控制，放料系統(tǒng)采用氣壓提升裝置。本機(jī)集光、電、液、氣一體，操作簡(jiǎn)便，截切精度高，機(jī)械穩(wěn)定，噪音低等優(yōu)點(diǎn)。 (3)、電機(jī)變頻調(diào)速，自動(dòng)計(jì)數(shù)，報(bào)警停車(chē)，張力數(shù)字顯示等功能。 (4)、采用重型進(jìn)口刀具裁切，產(chǎn)品整齊，無(wú)棱角。 Machine Model ZHJ-800C1/C2 ZHJ-1100 C1/C2 ZHJ-1300 C1/C2 The largest raw materials 800 1100 mm width 1350 mm Complete machine power 5.5kw 6kw 7kw The device weighs about 2,500 kg of 2,800 kg about 3200 kg Dimensions (mm) 5500 × 1500 × 1400 5500 × 1800 × 1400 5500 × 2300 × 1400 Applicable power 380v/50Hz (-phase 4-wire) Asked the biggest source of air pressure 5.5 kg/cm2 × 5m3/min The largest raw material Ф ≤ 14 mm in diameter. 30g of raw materials / ㎡ ~ 500 g / m 2 (depending on the materials may be) - Cut of 5 ~ 1200mm length The accuracy of ± 0.2mm Fang / Recoiler paper tube diameter Ф3 "or Ф6" (or according to customers required) Crop frequency 120degree/min 技術(shù)參數(shù)：Technical parameters 機(jī)器型號(hào) ZHJ-800C1/C2 ZHJ-1100 C1/C2 ZHJ-1300 C1/C2 最大原材料寬度 800 1100 mm 1350 mm 整機(jī)功率 5.5kw 6kw 7kw 整機(jī)重量 約2500kg 約2800kg 約3200kg 外型尺寸（mm） 5500×1500×1400 5500×1800×1400 5500×2300×1400 適用電源 380v/50Hz(三相四線) 氣壓源要求 最大5.5kg/cm2×5m3/min 最大原材料直徑 Ф≤1400 mm。 原材料范圍 30g/㎡～500g/㎡（視不同材料而定） 截切長(zhǎng)度范圍 5～1200mm 定長(zhǎng)精度 ±0.2mm 放/收料紙管內(nèi)徑 Ф3〞或Ф6〞（或依客戶(hù)要求而定） 裁切頻次 120degree/min ZHJ-C3 high-speed automatic finishing Cutting Machine 4.3 ZHJ-C3型高速自動(dòng)整理橫切機(jī) This applies to all kinds of paper, paper plastic composite categories, such as large-scale color composite category reel packaging materials-cut. Widely used in paper processing sector, the printing and packaging industries. 本機(jī)適用于各種紙類(lèi)、紙塑復(fù)合類(lèi)、彩印復(fù)合類(lèi)等大型卷筒包裝材料的截切。廣泛用于紙品加工界、印刷包裝行業(yè)等。 1, The use of servo motor (or stepper motor) control for long-cut. With electro-optical tracking system that in the cross section of the products can be longitudinal, and finished automatically collate. 2, Transmission system using pneumatic, hydraulic systems, such as photoelectric sensor centralized control, discharge system uses hydraulic lifting device. The machine set light, electricity, liquid, gas, integrated, easy to operate, high precision-cut, mechanical stability, low noise advantages. 3, The electrical VVVF, automatic counting, alarm Parking, tension figures show that functions. 1、本機(jī)采用伺服電機(jī)（或步進(jìn)電機(jī)）控制定長(zhǎng)截切。設(shè)有光電跟蹤修正系統(tǒng)，在對(duì)產(chǎn)品進(jìn)行橫切的同時(shí)可進(jìn)行縱切，并對(duì)成品進(jìn)行自動(dòng)整理。 2、傳動(dòng)系統(tǒng)采用氣動(dòng)、液壓系統(tǒng)、光電傳感器等集中控制，放料系統(tǒng)采用液壓提升裝置。本機(jī)集光、電、液、氣一體，操作簡(jiǎn)便，截切精度高，機(jī)械穩(wěn)定，噪音低等優(yōu)點(diǎn)。 3、電機(jī)變頻調(diào)速，自動(dòng)計(jì)數(shù)，報(bào)警停車(chē)，張力數(shù)字顯示等功能。 Model ZHJ-1100C3 ZHJ-1400C3 ZHJ-1600C3 Raw materials maximum diameter 1400mm 1400mm 1400mm The largest-cut width of 1100mm 1400mm 1600mm - Cut 20-1200mm length 20-1200mm 20-1200mm The accuracy of ± 0.2mm ± 0.2mm ± 0.2mm Productivity 80m/min 80m/min 80m/min Piled material largest high 1200mm 1200mm 1200mm Complete machine power 8kw 9kw 11kw Applicable power 380v/50Hz (three-phase) 380v/50Hz (three-phase) 380v/50Hz (three-phase) Asked the biggest source of air pressure 5.5 kg/cm2 × 5m3/min largest 5.5 kg/cm2 × 5m3/min largest 5.5 kg/cm2 × 5m3/min The device weighs about 3,200 kg of about 3800 kg of about 4300 kg Dimensions 6000 × 1500 × 1700mm 6000 × 1800 × 1700mm 6000 × 2000 × 1700mm 技術(shù)參數(shù)：Technical parameters 型號(hào) ZHJ-1100C3 ZHJ-1400C3 ZHJ-1600C3 原材料最大直徑 1400mm 1400mm 1400mm 最大截切寬度 1100mm 1400mm 1600mm 截切長(zhǎng)度 20-1200mm 20-1200mm 20-1200mm 定長(zhǎng)精度 ±0.2mm ±0.2mm ±0.2mm 生產(chǎn)率 80m/min 80m/min 80m/min 最大堆料高度 1200mm 1200mm 1200mm 整機(jī)功率 8kw 9kw 11kw 適用電源 380v/50Hz（三相） 380v/50Hz（三相） 380v/50Hz（三相） 氣壓源要求 最大5.5kg/cm2×5m3/min 最大5.5kg/cm2×5m3/min 最大5.5kg/cm2×5m3/min 整機(jī)重量 約3200kg 約3800kg 約4300kg 外型尺寸 6000×1500×1700mm 6000×1800×1700mm 6000×2000×1700mm - 9 -