橡膠輪胎硫化機(jī)熱盤(pán)加工專(zhuān)用機(jī)床設(shè)計(jì)
橡膠輪胎硫化機(jī)熱盤(pán)加工專(zhuān)用機(jī)床設(shè)計(jì),橡膠輪胎硫化機(jī)熱盤(pán)加工專(zhuān)用機(jī)床設(shè)計(jì),橡膠輪胎,硫化,機(jī)熱盤(pán),加工,專(zhuān)用,機(jī)床,設(shè)計(jì)
無(wú)錫太湖學(xué)院
信 機(jī) 系 機(jī)械工程及自動(dòng)化 專(zhuān)業(yè)
畢 業(yè) 設(shè) 計(jì)論 文 任 務(wù) 書(shū)
一、題目及專(zhuān)題：
１、 題目 橡膠輪胎硫化機(jī)熱盤(pán)加工專(zhuān)用機(jī)床設(shè)計(jì)
２、專(zhuān)題 總體設(shè)計(jì)及部件設(shè)計(jì)
二、課題來(lái)源及選題依據(jù)
課題來(lái)源：
1.來(lái)源于江陰昌明橡膠機(jī)械有限公司
2.材料為Q235A
3.年產(chǎn)1000件
三、本設(shè)計(jì)（論文或其他）應(yīng)達(dá)到的要求：
1.本設(shè)計(jì)要求滿(mǎn)足廠(chǎng)方每年生產(chǎn)1000件要求
2.本設(shè)計(jì)為過(guò)渡到立加加工階段用所，要求進(jìn)行編程以及采用步進(jìn)電機(jī)，滾珠絲杠等
3.盡量降低造價(jià)，力爭(zhēng)造價(jià)在5萬(wàn)元以?xún)?nèi)
4.本設(shè)計(jì)圖紙工作量折合成0號(hào)圖不少于3張
5.設(shè)計(jì)說(shuō)明書(shū)一份，不少于10000字
6.附專(zhuān)業(yè)英語(yǔ)翻譯，不少于10000字符
四、接受任務(wù)學(xué)生：
機(jī)械96 班 姓名 李健
五、開(kāi)始及完成日期：
自 2012年 11月 12日 至 2013年 5月 25日
六、設(shè)計(jì)（論文）指導(dǎo)（或顧問(wèn)）：
指導(dǎo)教師 簽名
簽名
簽名
教研室主任
〔學(xué)科組組長(zhǎng)研究所所長(zhǎng)〕 簽名
系主任 簽名
2012年 11月 7日
I
無(wú)錫太湖學(xué)院本科畢業(yè)設(shè)計(jì)（論文）
誠(chéng) 信 承 諾 書(shū)
本人鄭重聲明：所呈交的畢業(yè)設(shè)計(jì)（論文） 橡膠輪胎硫化機(jī)熱盤(pán)加工專(zhuān)用機(jī)床設(shè)計(jì) 是本人在導(dǎo)師的指導(dǎo)下獨(dú)立進(jìn)行研究所取得的成果，其內(nèi)容除了在畢業(yè)設(shè)計(jì)（論文）中特別加以標(biāo)注引用，表示致謝的內(nèi)容外，本畢業(yè)設(shè)計(jì)（論文）不包含任何其他個(gè)人、集體已發(fā)表或撰寫(xiě)的成果作品。
班 級(jí)： 機(jī)械96
學(xué) 號(hào)： 0923252
作者姓名：
2013 年 5 月 25 日
編號(hào)
無(wú)錫太湖學(xué)院
畢業(yè)設(shè)計(jì)（論文）
相關(guān)資料
題目： 橡膠輪胎硫化機(jī)熱盤(pán)
加工專(zhuān)用機(jī)床設(shè)計(jì)
信機(jī) 系 機(jī)械工程及自動(dòng)化專(zhuān)業(yè)
學(xué) 號(hào)： 0923252
學(xué)生姓名： 李 健
指導(dǎo)教師： 張大駿 （職稱(chēng)：高 工 ）
（職稱(chēng)： ）
2013年5月25日
目 錄
一、畢業(yè)設(shè)計(jì)（論文）開(kāi)題報(bào)告
二、畢業(yè)設(shè)計(jì)（論文）外文資料翻譯及原文
三、學(xué)生“畢業(yè)論文（論文）計(jì)劃、進(jìn)度、檢查及落實(shí)表”
四、實(shí)習(xí)鑒定表
無(wú)錫太湖學(xué)院
畢業(yè)設(shè)計(jì)（論文）
開(kāi)題報(bào)告
題目： 橡膠輪胎硫化機(jī)熱盤(pán)
加工專(zhuān)用機(jī)床設(shè)計(jì)
信機(jī) 系 機(jī)械工程及自動(dòng)化 專(zhuān)業(yè)
學(xué) 號(hào)： 0923252
學(xué)生姓名： 李 健
指導(dǎo)教師： 張大駿 （職稱(chēng)：高工 ）
（職稱(chēng)： ）
2012年11月12日
課題來(lái)源
由江陰市昌明橡膠機(jī)械有限公司委托
科學(xué)依據(jù)（包括課題的科學(xué)意義；國(guó)內(nèi)外研究概況、水平和發(fā)展趨勢(shì)；應(yīng)用前景等）
本課題為橡膠機(jī)械中輪胎機(jī)的一個(gè)重要部件，該部件為迷宮型內(nèi)通道內(nèi)通蒸汽，而熱盤(pán)就是作為蒸汽通道之用的。
本課題的背景是廠(chǎng)方已簽訂了二年（每年1000件）熱盤(pán)的加工協(xié)議。如能按質(zhì)按量完成，前景是可以簽訂長(zhǎng)期（不少于5年）的加工協(xié)議。以每只零件通道加工800元計(jì)。每年可有80萬(wàn)加工費(fèi)。如長(zhǎng)期加工建議采用立式鏜銑加工中心（售價(jià)約為160萬(wàn)元）。而目前顯然要設(shè)計(jì)一過(guò)度加工機(jī)床，以爭(zhēng)取成為長(zhǎng)期業(yè)務(wù)，故造價(jià)要求低廉。
研究?jī)?nèi)容
熱盤(pán)通道加工的數(shù)控銑削簡(jiǎn)易機(jī)床。除實(shí)現(xiàn)加工要求外，重點(diǎn)要求造價(jià)低廉，制造周期短。預(yù)期七月中下旬完成制造，然后調(diào)試，試加工，八月份投入生產(chǎn)。這一些矛盾如何完滿(mǎn)解決，是本課題研究?jī)?nèi)容。
擬采取的研究方法、技術(shù)路線(xiàn)、實(shí)驗(yàn)方案及可行性分析
1. 采用下廠(chǎng)調(diào)研，多次與廠(chǎng)方交換意見(jiàn)的方法，滿(mǎn)足廠(chǎng)方要求。
2.先采用十分簡(jiǎn)單的設(shè)計(jì)方案以實(shí)現(xiàn)加工要求。
3.進(jìn)而加以改進(jìn)或重新購(gòu)買(mǎi)加工中心。
研究計(jì)劃及預(yù)期成果
1. 由兩名學(xué)生完成課題。一人為總體及一些部件設(shè)計(jì)，一人為進(jìn)給系統(tǒng)設(shè)計(jì)及其余部件設(shè)計(jì)。
2. 分幾個(gè)階段進(jìn)行
①調(diào)研階段，完成完成直角坐標(biāo)編程加工和極坐標(biāo)編程加工的分析比較
②初步設(shè)計(jì)階段
③與廠(chǎng)方交底，完成改進(jìn)方案
④基本完成設(shè)計(jì)，交由制造
⑤以上階段要交叉進(jìn)行
特色或創(chuàng)新之處
這是采用立式鏜銑加工中心前的一個(gè)過(guò)渡加工機(jī)床，在如此低廉造價(jià)，制造周期極短的情形下能完成設(shè)計(jì)，制造任務(wù)是有其特色的。
已具備的條件和尚需解決的問(wèn)題
有一份編程的資料，及有關(guān)簡(jiǎn)易資料，尚缺設(shè)計(jì)圖冊(cè)，這必須不斷和廠(chǎng)方交換意見(jiàn)。
指導(dǎo)教師意見(jiàn)
指導(dǎo)教師簽名：
2012年 11月 20日
教研室（學(xué)科組、研究所）意見(jiàn)
教研室主任簽名：
年 月 日
系意見(jiàn)
主管領(lǐng)導(dǎo)簽名：
年 月 日
原文：
Mechanical Technology in the rubber industry outlined in the application
In the development of human society is the modern process. Rubber Industries is an indispensable Economy, Trade and Industry. In the rubber industry in the development of rubber technology and rubber machinery (or electromechanical) to the progress and development of technology played an important role in promoting this. The development of rubber industry, rubber and rubber machinery industry technology constitutes of technical rubber products all the technical process and industrial technology system. In 1820 by the British made the human-driven single-roller rubber mixing machine. 1826 twin-roll Drum open rubber mixing machine into production beginning of the human rubber machinery production prelude. So far, human society has been the application of rubber machinery 180 years of history.
Since 1839. A series of rubber machinery and equipment will come out, in addition to the application of vulcanized rubber vulcanization facilities, and other rubber machinery, such as plunger hose extrusion machine (1858), screw extruder (1879), rubber rolling mill (1843 ~ 1900), Closed rubber mixing machine (1916) rubber machinery and equipment. At that time, has spent the rubber industry production process, the promotion of the development of rubber industry has played a facilitating role.
1904, lead oxide, magnesium oxide, such as the discovery of inorganic curing agent, in particular 1919 organic to fide D, the discovery and use of M, and further promote the improvement of production efficiency has greatly improved the performance of the use of rubber products, expanded use. 1920 accession the carbon black to rubber, makes rubber products would be an overall improvement in performance and improvement. Therefore, the application of carbon black in rubber is improve the industry and promoting the progress and all-round development. In the early 20th century and the middle of the Soviet Union, the United States, Britain, Germany, France and other countries, has invented a synthetic rubber industrial technologies, and the establishment of a series of synthetic rubber production equipment and factories. Coupled with the region's natural rubber production of large-scale resources for the mankind modern rubber industry opened up the comprehensive development of the material resource base.
Is a highly flexible rubber typical materials, its physical properties are very complicated. Most of the processing of rubber molding process are similar to the melt flow and deformation process, but also in the processing of rubber products, the Health and plastic to go through plastic necklace, mixing, pressure-type, shape, curing process procedures, in order to become products. In the modern chemical products, such as rubber, plastics, paints, fibers, lubricants, ceramics, and other similar material production and engineering applications, the complexity of its mechanical properties. Purely based on the elasticity, viscosity or plasticity theory can not meet these materials processing requirements of the deformation process. So based on the nature of the complex mechanics of the research topic - theological theory will be referred to the new human research subjects on the agenda. 1928, the United States set up the "Evolution Society", 1940, the British set up the theological Club (later renamed the Institute of Evolution). In addition, the Netherlands, West Germany, France, Japan and other countries have also set up a corresponding flow Institute. 1948 convene the International Society of Theology. In 1953 the establishment of the International Association of theology is hold. Since then one involving applied mathematics, physics, elasticity, the material mechanics, fluid mechanics, geology, engineering and other subjects on the verge of disciplines - have emerged theology, and gradually has been extensively applied. Theology not only in the rubber, plastics, coatings, printing, Portland, foodstuffs, and other industrial production has been extensively applied, but also to infrastructure, machinery, transport, irrigation, chemical industry and many other industrial sectors: involves many substances from solid to liquid processes. Theology made in the rubber industry. Widely used in the processing of rubber molding products research and application. Such as rubber mixing、rolling、extrusion、injection molding and other processes. Because of its macromolecular polymer chain structure and movement characteristics of the physical state gathered on showing four kinds of physical state: a crystalline and non-crystalline 3 crystalline (glass state, high-elastic state, viscous flow state).Rubber in normal circumstances is the use of high-elastic state. In the course of processing molding viscous flow state, in the vulcanized only basic treatment before losing mobility, and a high flexibility based elastic material.
Because of the late 19th century and early 20th century, the theory of rubber is exploration and the principles of the invention. Especially theology and application of the theoretical study of the development of rubber industry makes, whether in the filler, vulcanization accelerator, or in the process principle aspects have undergone profound changes. On the development of the rubber industry is a qualitative change. At the same time, all kinds of rubber machinery also made great progress and development. At that time, not only the names many rubber machinery, and its structure, specifications, varieties, and so had been reached a certain level of the scale, fine, and the degree of automation and linkage. If rubber mechanical transmission power to hundreds of to thousands of kilowatts stem watts, which weight machines to a few hundred tons. Rubber products in the process of production plastic necklace, mixing, rolling, extrusion, molding, in the process of curing six have a complete matching of mechanical devices.
Compound rubber machinery industry is one of the basic equipment. At present production machinery to open dozens of rubber mixing. Health glue used plastic necklace, plastic material mixing; pressed for the compression machine for plastic, decorticating machine compound mainly used for preheating and plastic; crusher for crushing such as natural rubber, remove plastic washing machine for Health and plastic waste compound impurities; mill mainly used for waste plastic block grinding; refining machine used to remove the hard plastic renewable impurities; reclaimed rubber mixing machine, mainly for the reclaimed rubber pinch; breathing machine for plastic pressure breathing Film compression; crepe-pressure machine, mainly for crepe-compression; experimental rubber mixing machine, the main compound used in a small number of experiments, etc. .
Rubber rolling mill, which is rubber products processing in the process of one of the basic equipment. Since 1843 three-roll calendar application, we have 160 years of development history. From the modern to modern specifications and various new calendar will continue to emerge, its specifications, speed, semi product of high accuracy, a high degree of automation machinery, the machinery has become the modern calendar of the main structural features. At present production largest calendar has reached more than φ1055 × 3000 (mm), roller line speed of up to 120(m / min) above, the semi-finished calendar has reached its thickness error within ± 0.0025 (mm). And achieve full electronic control of the computer and automation level.
The Closed Compound (mixer), rubber and plastic mixing refining is one of the main equipment. The development of modern mixer, a high-speed, high-pressure and high-performance characteristics, and is divided into low-speed (20 to the rotor speed / min), the velocity (speed of 30 to 40 ~ / min) and high-speed (60 to speed / min) 3. In recent years also appear to speed in the 80 / mixer at high speed over armed
Rubber extruder (screw extruder), the world's first since 1879-screw extruder Since the birth of all kinds of screw extruder machinery in a large number of different varieties have been supporting complete specification has been adapted to different product performance characteristics of the request. If pressure extrusion machine, mainly for the shape of the semi-finished production; filter plastic extrusion machine for removing plastic mix and the Health and the impurity; plastic extrusion machine for the continuous plastic glue Health: granulation extruders for plastic compound and the Health and the granulation; compression extruder. To compound the pressure plate; desulfurization renewable plastic extruder for the desulfurization: extrusion dehydration mixing rubber extruder for dehydration and regeneration plastic dry: Cable extruder for the cable coated molding; row Gas extruder. The mixing compound got out of the air and water and volatile compounds, such as low-molecular-weight. These specifications complete extrusion machinery, the development of the rubber industry and was credited. It has become the driving force of the rubber products processing and optimization of the equipment. Injection Molding Machine, also known as the Note Press, mainly for the production of rubber molded products. Note pressure machinery, its structure, is divided into horizontal injection press, vertical injection press, injection machine and the Multi-Position Press Note 4. Press each note is divided into many different sizes of the specifications.
Tire rubber industry is the largest number one product. Whether raw materials from the use of rubber and rubber products, put out of rubber products which occupy the lion's share of the market, consume about 80% of the volume of rubber resources. Therefore, the tire molding machinery is also important. Since the invention of pneumatic tire in 1888, with the development of the automobile industry, various specifications, the various properties of a large number of rubber tires. A high-performance, high-quality car, if there is no corresponding performance and quality of the tire support is equivalent to scrap general. And the development of tire industry tire molding machinery participation is crucial. Tubeless tire or whether they would have to be certain to die molding machinery stereotypes. Forming particular tire, tire production is in the process of core processes, tire various "parts" of the assembly process, will soon cord, bead, wrapper, tread, and other components of processed into paste composition tire embryo. Therefore tire molding machinery determines to a large extent the performance and quality of tires. As human socio-economic and cultural progress and development, a wide range of a large number of vehicles. Therefore the various types and specification is endless. Such as cars, buses, trucks, construction vehicles and other special vehicles and aircraft, which have their own dedicated tire varieties and specifications. In recent years there has high strength and high wear resistance of the steel skeleton radial tire, making automobile tires, performance and the structure and quality to a new level. This constant tire molding machinery put out a higher demand.
Tire molding machine many of the types, according to the method of forming: sleeve-law and two kinds of stickers; by shaping the contours of the drum: drum, semi-drum, and the core-wheeled four-wheel-core. In addition, all other uses of different shapes and rubber products, there is a basic molding process. Therefore a variety of rubber molding machines and even offers a dazzling. Only a wide variety of ring is tens of thousands of species on the number. This shows that the rubber molding machinery industry is also very complicated and very important.
Vulcanization machinery, a variety of rubber products of the final steps in the processing machinery, mainly for the various rubber products, plastic, rubber products, such as sulfide processing. The main structure of three kinds of forms: one is flat vulcanize, and the autoclave (including pressure autoclave) and the drum machine sulfide. Flat-curing the use of broader is more variety. In addition to direct use of vulcanized rubber products processing, can also be used in the plastics industry thermoplastic or thermosetting plastic plastics processing repression. Because of their body structure and working principle is basically the same. The types and forms are many. According to the purpose, has the vulcanized rubber model of flat products, with flat-curing machine, V-belt plate curing machine, sheet plate curing machine. Vulcanized rubber products tank is the first production application of curing equipment, mainly for the vulcanization of rubber products work. Can also be used to autoclave the curing soles, adhesive tape and model products. Therefore, "omnipotent" said curing machine. Drum curing machine, "belt" and the "V-belt" two categories. Mainly used for curing surface shape and surface quality of the special requirements of thin strip of rubber products, such as tread rubber and plastic sheet printing and dyeing, such as the conduction band. If accompanied by the necessary accessories device can be used to transport sulfide zone, belts and other similar products vulcanized rubber processing. Drum Machine continuous vulcanization sulfide, easy assembly and the formation of automated production lines. Substantially reduce labor intensity and improve efficiency and product quality.
For the development of rubber industry, mechanical and process technology research determines its speed and level of development determines the performance and quality of products. Generally speaking, industrial technology research and product cycle faster some frequency. Changes in technology and machinery cycle is slow, it decided to change the cycle of the life of the equipment, work efficiency and product quality. It is precisely because of machinery and equipment has a clear life, it makes the certain inertia of the operation. Thus create a difficult change or do not need rapid changes in the direct experience. This is a reality for many people, the community and even some scientific research and departments only attaches great importance to technology innovation and ignore changes in mechanical and technological advances and the development of one of the main reasons. The mindset of the people is to determine awareness of changes and developments. Any material production originated in the first production practice on the real social needs of the objective.
or the rubber industry development, which is not only the normal process of production is rubber products. Mechanical technology and the increasing need in-depth study of technology and joint development of modern commodity market competitive situation also not tolerate such people wait wait-and-see or delay time, and in addition to the sustenance of mankind growing material and cultural wealth, the need for rapid development of the rubber industry, large piles of scrap rubber, people also need to face the urgent and effective treatment. This is not only the rubber resources conservation needs, but also the living environment of human security requirements. To solve the normal development of rubber industry and scrap rubber recycling use of resources, only mechanical technology and the joint development of technology to achieve their goals. Contemporary rubber industry development so that the waste rubber recycling of resources must take machines improvement and progress in the joint development of the road is the only correct way. And the improvement of machinery technology is the essence of mechanical work of the progress of chemical process technology is the core content of their joint development of the modern rubber industry is able to quickly and efficiently optimize and promote the development of intrinsic motivation. Of course also includes scientific management technology decision-making body elements.
Machinery, physics, chemistry (or chemical), the four basic skills of a development of the human society science technology system, and science and technology system known as compulsory, and social management technology is soft science and technology system. Taken Flex became a more complete scientific and technological system. Rubber industry in the development of rubber industry and technology and scientific management technology industries with the economic structure of the industry is related to the development of rubber industry "carrot and stick" scientific measures. Mechanical Technology is a hard attribute technology, technology is a soft attributes, which is a "carrot and stick" form of the technology.
In the mechanical technology of the technical attributes of both tangible and intangible. All of investigation and study, the work of design techniques are soft attributes that in the manufacturing of construction involves the technical attributes of hardware technology, the results of pre-main soft technology embodied in the design and construction drawings and manuals; after a hard stage technical achievements on various material on the output of products. This is a hard and soft technology into the outcome of the objective process. Rubber industrial development, we must attach importance mechanical technology and the joint development of technology. Strengthening the role of rubber machinery technology, mechanical technology to the development and application, the whole social development is not only the production of the material and cultural needs, but also the harmonious development of the ecological environment of human needs, but also to be cherished rubber, Using and frugal behavior needs .
譯文：
機(jī)械技術(shù)在橡膠工業(yè)中的應(yīng)用概述
在人類(lèi)社會(huì)發(fā)展的現(xiàn)代化進(jìn)程中，橡膠工業(yè)是一個(gè)不可缺少的經(jīng)濟(jì)，貿(mào)易和工業(yè)。在橡膠工業(yè)橡膠技術(shù)的發(fā)展與橡膠機(jī)械（機(jī)電），技術(shù)的進(jìn)步和發(fā)展起到了
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