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Analysis of transformation of numerical control machine tool
In order to survival and development of enterprises, improve the rate of CNC machine tools is necessary. Transformation of the equipment needed for NC machine tools in general, including traditional and recently introduced from abroad, due to a problem can not be put into the machine tool equipment and production lines.
First, transform the contents of the NC
CNC machine tools and production line transformation of the main contents are: (1) restoration of the original function, machine tools, production lines there is some fault diagnosis and recovery; (2) NC-based, in the general machine tools addend remarkable device or add numerical control system; ( 3) The renovation, to improve accuracy, efficiency and degree of automation, mechanical, electrical parts of the renovation, the mechanical part of the re-assembly process, to restore the original precision; can not meet the production requirements of its CNC system be updated with the latest CNC; (4) technology updates or technical innovation, in order to improve performance or grade, or for the use of new technology, new technology, based on the original large-scale technology updates or technical innovation.
Second, the development trend of CNC system
l. To open, the sixth generation of PC-based direction
The openness of the PC-based, low-cost, high reliability, rich in natural resources such as hardware and software features, and more CNC system manufacturer will be to go down this path. At least with PC, as its front-end machines, to deal with man-machine interface, programming, networking and communications issues, the original system to take over some tasks PC CNC machines has the friendly interface, will reach all of the CNC system. The remote communication, remote diagnostics and maintenance of applications will be more common.
2. To the development of high-speed and high precision.
3. To the intelligent direction
(1) The application of adaptive control technology. Numerical control system can detect the process of important information and automatically adjust system parameters, improving the system operation status.
2) the introduction of expert systems to guide processing. Will be skilled workers and expertise, processing and general laws and special laws into the system to process parameter database support, establish an artificial intelligence expert system.
(3) the introduction of fault diagnosis expert system
(4) intelligent digital servo drives. Can automatically identify the load and automatically adjust the parameters of the drive system to get the best state of operation.
Third, the choice of numerical control system
1. Open-loop system
The system's servo-driven device is a stepper motor, power stepper motors, electro-hydraulic pulse motors. This system does not require position and velocity feedback, displacement accuracy depends mainly on the angular displacement precision stepper motor and gear drive components such as precision screw, so displacement of low accuracy. But the system is simple, debugging easy maintenance, reliable, low cost, easily converted successfully.
2. Closed-loop system
The system consists of grating, sensor position detection device synchronization, etc. The actual measured position signal fed back to the computer, compared with a given value, the difference between the two amplification and transformation, driving the implementing agencies in order to eliminate bias. The system complexity, high cost and strict temperature requirements on the environment. But the system of high precision, speed and big power. According to technological requirements and decide whether to adopt.
3. Semi-closed-loop system
Semi-closed-loop system detects components installed in the middle of transmission parts, the indirect measurement of the location of the implementation of parts. It can only compensate for part of the components within the system loop error, and therefore its more accurate than the accuracy of closed-loop system is low, but its structure and debugging as compared with the closed-loop system is simple.
Current production numerical control system are more companies and manufacturers, foreign companies such as Siemens of Germany, Japan, Fanuc, Inc.; domestic Everest companies such as China, the Beijing Aerospace CNC System Corporation, Huazhong CNC CNC high-grade corporate and Shenyang National Engineering Research Center. Select CNC systems are mainly based on numerical control after transformation to be achieved in a variety of precision machine tools, drive motor power and the user's requirements to determine.
Fourth, the main steps CNC transformation
1. Determination of rehabilitation programs
(1) Mechanical and Electrical Repair transformation combined. Generally speaking, in need of transformation of electrical machines, are in need of mechanical repair. To determine repair requirements, scope and content; have to ascertain the electrical modification of the mechanical structure in need of transformation requirements and content; but also determine the transformation of electrical and mechanical repair, reconstruction staggered between the time requirements. Mechanical properties of intact are electrical transformation success.
(2) the easier issues first, after the first partial overall. Determine the transformation step, the whole electrical part of the transformation should be divided into several sub-systems, the basic shape of various systems to be connected after the completion of the whole system work. In each subsystem, we should do first the less technical, workload the larger work, and then do a technical high, requiring fine work, can focus people's attention to key areas.
(3) selection system under conditions of use. For the transformation of the object to determine its environment and conditions, which the selection of electrical system protection, anti-jamming, self-cooling and air filtering performance can provide the correct basis. Electrical system options must also be considered mature products, their performance should be reasonable and practical, there are spare parts to provide maintenance support, features a number of years to meet the current and future development requirements.
(4) The implementation and responsibilities of personnel involved in reconstruction.
(5) The transformation of the determination of the scope and cycle.
2. Transformation of the technical preparation
(1) mechanical parts ready. In line with the transformation of mechanical electrical repairs should be completed in advance. The same time, be demolished and replaced and processing should be part of such advance planning is necessary to properly interface with the entire transformation.
(2) The electrical information on the new system to digest.
(3) The conversion of the old system interface design. According to the scope of each of the different equipment modification required to pre-designed interface, part of the conversion, if the entire transformation should be designed to convert mechanical and electrical interfaces, operation panel control and configuration, the Internet part of the contact, parameter measurement, the maintenance and so on. Require the operation and maintenance easy and reasonable, alignments, fluent, primary and secondary connection point less electrical interference with the strength of the smallest, with an appropriate margin and so on. Local transformation, but also need to consider the performance of the system match the old and new, the voltage polarity and size of change, the installation location, digital-analog conversion, etc., if necessary, need to create their own interfaces.
(4) operation and programming staff technical training. ① training should cover the new control panel configuration, function and meaning of the instructions; ② the scope of the new system features, use, and the difference between the old system; ③ maintenance requirements; ④ programming standards and automated programming and more. Focused understood, grasp operating instructions and programming instructions.
(5) Debugging steps and acceptance criteria for the determination. Debugging should be done by the project leader carried out with the others. Debugging step can be from simple to complex, from small to large, from outside to inside, you can also after the first local situation, the whole system after the first subsystem. The development of acceptance criteria must be realistic, too high or too low a standard will have a negative impact on the transformation.
3. The implementation of reform
(1) The overall maintenance of the machine. The long-term use of the original machine, you need to conduct a comprehensive maintenance. Secondly, the response to machine tools to make a change before the geometric accuracy, dimensional accuracy of measurement, and for the record. In this way pairs of reference to guide the transformation of the role, but also in the transformation of the end for comparison analysis.
(2) to retain the electrical adjustment of some of the best. If the electrical system as part of the transformation, in turn, should retain the parts of the maintenance and optimization adjustments, such as high power part of the spare parts replacement, electrical maintenance, drying transformer insulation, pollution, cleaning, ventilation and cooling equipment cleaning, servo Drive optimization adjustments, update aging wires and cables, connectors and other fastening. Only the electrical part of the reservation and do excellent optimization adjustment, in order to ensure that transformed the machine tool have lower failure rates.
(3) The original systems were dismantled. The removal of the original system must be controlled carefully to the original drawings in time to make mark in the drawings to prevent the omission or been demolished. In the process of demolition will find some of the new system design in the gaps, it is timely to add and correction. Removed the system should be properly safeguarded in case of unsuccessful reconstruction resume use. There is a definite value, and can be used for spare parts.
(4) reasonable arrangements for the location and wiring the new system. Connection must be a clear division of labor, there is one person review the inspection to ensure that the connection process specifications, diameter suitable, correct, reliable and beautiful.
(5) debugging. Debug must be pre-established procedures and requirements. Debugging the first to test the safety protection system sensitivity, personal and equipment to prevent accidents. Debugging the site must be clean; the moving coordinate extension units at the center of the whole trip; be able to load test, the first no-load after load; can simulate the experiment, the first real action after simulated; be manual, first manually and automatically.
4. Acceptance and post-work
(1) The mechanical properties of machine tool acceptance. Machine tool should meet the requirements of the mechanical properties, geometric accuracy should be within the limits prescribed.
(2) The electrical control functions and control accuracy and acceptance. The various functions of electrical control actions must meet the normal, sensitive and reliable. Control precision application system itself functions (such as step size, etc.) and standard measuring apparatus (such as laser interferometer, coordinate measuring machine, etc.) control checks, to reach within a range. Should also be modified before the machine with the functions and accuracy to make comparison, access to quantifiable indicators of difference.
(3) The test piece cutting and acceptance. Can refer to the relevant domestic and international standards for CNC cutting specimens, in a qualified operator, the programmer with the trial under the cut. Specimen cutting machine tools can be acceptance of stiffness, cutting force, noise, motion trajectory, related actions, are generally not suitable for specimen use of a product part.
(4), drawings, information and acceptance. Machine transformation finished, should be promptly drawings, data, transform the file summary, collate, transfer into the file. This is the future and stable operation of the equipment is very important.
(5) Summary and improve.
5, numerical examples of reconstruction
1. Milling machine with the Siemens 810M transformation X53
In 1998, the company invested 200,000 yuan, with Germany's Siemens 810M CNC system, 611A AC servo drive system on the company's X53 model of a milling machine to X, Y, Z three-axis numerical control transformation. Retained the original spindle system and cooling system. -Axis transformation of a ball screw used in the machinery and gear transmission mechanism. The transformation of work includes mechanical design, electrical design, PLC program preparation and debugging, machine tool repair, machine installation and debugging. After transformation, milling, processing and effective travel X, Y, Z axis respectively, 880mm, 270mm, 280mm; maximum speed of X, Y, Z axis respectively, 5 000mm/min, 1 500mm/min, 800mm/min; point moving speed of X, Y, Z axis respectively 3 000mm/min, 1 000mm/min, 500 mm / min; machining accuracy of ± 0.001 mm. Machine tools, coordinate linkage to be completed by a variety of complex curve or surface processing.
2. GSK980T and stepper drive system with the transformation of C6140 lathe
In 1999, the company invested 8 million yuan, with Guangzhou CNC Equipment Factory production GSK980T numerical control system, DY3 hybrid stepper drive unit on the company's a longer C6140 lathe X, Z 2-axis transform. Retained the original spindle system and cooling system. Transformation of two-axis ball screw in the machinery used, and synchronous transmission. The transformation of work includes mechanical design, electrical design, machine overhaul and machine installation and debugging. Lathe After the transformation, processing and effective stroke X, Z axis respectively, 390mm, 1400mm; maximum speed X, Z axis respectively, 1 200mm/min, 3 000mm/min; jog speed 400mm/min; point moving fast X, Z-axis respectively, 1 200mm/min, 3 000mm/min; machine smallest mobile unit 0.001mm.
6, numerical transformation of the issues and recommendations
1. Transformation problems in NC
CNC machine tools through several transformation and found work, there are also many problems, mainly reflected in: (a) The departments, developers uncertain functions, organizational chaos, a serious impact on progress in the transformation; (2) to develop the work process and plans are mostly developed rule of thumb, less reasonable; (3) the training of relevant personnel is not in place, resulting in machine tool technology officers will not be modified after programming, the operator of the machine operator unskilled and so on.
2. Transformation of the proposed NC
(1) is responsible for transformation of the staff responsibilities of clear penalties and rewards, fully mobilize the enthusiasm of the staff; train a batch of high-quality applications and maintenance personnel, training for selected officers to go out and learn the advanced technologies;
(2) To focus on users, maintenance of CNC system of technical training, the establishment of numerical control technology at home and abroad resource library. The establishment of technical data files, do the work of spare parts.
分析數(shù)控機(jī)床改造
為了我國(guó)民營(yíng)企業(yè)的生存與發(fā)展,提高數(shù)控機(jī)床的速度是必要的。轉(zhuǎn)型所需的設(shè)備一般數(shù)控機(jī)床,包括傳統(tǒng)和最近從國(guó)外引進(jìn)的一個(gè)問題,由于不能放入機(jī)床設(shè)備和生產(chǎn)線。
首先,數(shù)控機(jī)床和生產(chǎn)線改造的主要內(nèi)容為:(1)恢復(fù)原有的功能、機(jī)床、生產(chǎn)線有一些故障診斷和恢復(fù);(2),NC-based一般機(jī)床設(shè)備或添加加數(shù)顯著數(shù)控系統(tǒng);(3)改造,提高精度、效率和自動(dòng)化程度,機(jī)械,電氣部件的改造、機(jī)械部分的維護(hù)過程中,才能恢復(fù)到最初的辨識(shí)精度,不能滿足生產(chǎn)要求的數(shù)控系統(tǒng)被更新到最新的數(shù)控;(4)技術(shù)更改或技術(shù)創(chuàng)新,以提高性能和品位,或使用新技術(shù)、新工藝、新技術(shù),基于最初的大型技術(shù)更改或技術(shù)創(chuàng)新。
第二,數(shù)控系統(tǒng)的發(fā)展趨勢(shì)
l.開放、第六代基于pc機(jī)的方向
基于pc的開放性、低成本、高可靠性、豐富的自然資源,例如硬件和軟件數(shù)控系統(tǒng)的特點(diǎn),并將更多廠商下去這條路。至少,作為它的前端與PC機(jī),處理人機(jī)界面,編程,網(wǎng)絡(luò)和通信問題,將原系統(tǒng)接管一些任務(wù)電腦數(shù)控機(jī)床具有界面友好、將達(dá)到所有的數(shù)控系統(tǒng)。遠(yuǎn)程通信、遠(yuǎn)程診斷和維護(hù)程序?qū)?huì)有更多的共同之處。
2.高速的發(fā)展,計(jì)算精度高。
3.向智能化方向發(fā)展
(1)自適應(yīng)控制技術(shù)的應(yīng)用。數(shù)控系統(tǒng)可以檢測(cè)過程中重要的情報(bào),自動(dòng)調(diào)整系統(tǒng)參數(shù),提高整個(gè)系統(tǒng)的運(yùn)行狀況。
(2)引入專家系統(tǒng)來指導(dǎo)加工。將技術(shù)工人和專業(yè)知識(shí)、加工和一般規(guī)律和特殊規(guī)律進(jìn)入系統(tǒng)工藝參數(shù)數(shù)據(jù)庫(kù)支持,建立一個(gè)人工智能專家系統(tǒng)。
(3)引入故障診斷專家系統(tǒng)
(4)智能數(shù)字伺服驅(qū)動(dòng)器?？梢宰詣?dòng)識(shí)別的熱負(fù)荷及自動(dòng)調(diào)整參數(shù)的驅(qū)動(dòng)系統(tǒng)獲得最佳的經(jīng)營(yíng)狀況。
第三,選擇不同的數(shù)控系統(tǒng)
1.開環(huán)系統(tǒng)
系統(tǒng)的servo-driven裝置是一個(gè)步進(jìn)電機(jī)、電力,電液步進(jìn)電機(jī)脈沖馬達(dá)。這個(gè)系統(tǒng)并不需要位置與速度反饋、位移精度主要取決于的精密步進(jìn)電機(jī)角位移和齒輪傳動(dòng)部件,如精密螺絲,所以位移精度低。但是系統(tǒng)簡(jiǎn)單,調(diào)試維修方便、可靠、成本低、易于變現(xiàn)的成功。
2.閉環(huán)系統(tǒng)
該系統(tǒng)主要由光柵傳感器位置檢測(cè)裝置,同步等?，F(xiàn)場(chǎng)實(shí)測(cè)位置信號(hào)反饋到計(jì)算機(jī),相比之下,給定值之間的差異,這兩個(gè)放大與轉(zhuǎn)化;推動(dòng)執(zhí)行機(jī)構(gòu)為了消除偏見。該系統(tǒng)的復(fù)雜性,成本高,對(duì)環(huán)境溫度要求嚴(yán)格。但是系統(tǒng)精度高、速度和強(qiáng)國(guó)。根據(jù)工藝要求,并決定是否接受。
3.Semi-closed-loop系統(tǒng)
Semi-closed-loop偵測(cè)元件安裝在系統(tǒng)中,間接測(cè)量傳動(dòng)部位的路徑實(shí)施部分。它只能夠彌補(bǔ)內(nèi)組件的一部分系統(tǒng)回路的誤差,因而它更精確的閉環(huán)系統(tǒng)的精度低,不過,其結(jié)構(gòu)和調(diào)試與閉環(huán)系統(tǒng)是簡(jiǎn)單的。
目前生產(chǎn)的數(shù)控系統(tǒng)制造商,越來越多的公司和外國(guó)公司,如德國(guó)西門子、日本發(fā)那科公司;國(guó)內(nèi)埃佛勒斯峰公司如中國(guó)、北京航空公司,華中數(shù)控系統(tǒng)的數(shù)控CNC高檔公司和沈陽(yáng)國(guó)家工程研究中心。選擇數(shù)控系統(tǒng)中主要采用基于數(shù)控改造后成就各類精密機(jī)床、電機(jī)功率和用戶的要求來確定的。
第四,數(shù)控改造的主要步驟
1.測(cè)定的康復(fù)程序,
(1)機(jī)電維修改造相結(jié)合。一般來說,需要轉(zhuǎn)換的電氣設(shè)備,需要機(jī)械維修。點(diǎn)檢定修要求、范圍和內(nèi)容,以確定其電氣改造機(jī)械結(jié)構(gòu)需要轉(zhuǎn)換要求和內(nèi)容;但也決定轉(zhuǎn)化的電氣和機(jī)械維修、改造交錯(cuò)的時(shí)間之間的要求。完整的力學(xué)性能是電氣改造的成功。
(2)問題后更容易第一,第一批的整體。確定改造步伐,整個(gè)電氣部分改造應(yīng)分為幾個(gè)子系統(tǒng)的基本形狀,不同系統(tǒng)完成后被連接到整個(gè)系統(tǒng)的工作。在每個(gè)子系統(tǒng)中,我們應(yīng)該做的第一件事越少、工作量較大的技術(shù)工作,然后做一個(gè)技術(shù)要求高,做工精細(xì),能集中人們的注意力到關(guān)鍵區(qū)。
(3)選拔制度的條件下使用。改造為對(duì)象的確定其環(huán)境和條件的選擇,電氣系統(tǒng)的保護(hù)、抗干擾、自扇冷和空氣過濾性能可提供正確的基礎(chǔ)。電力系統(tǒng)的選擇必須考慮成熟的產(chǎn)品,他們的表現(xiàn)應(yīng)該是合理和實(shí)用的,有備件提供維護(hù)支持,具有多年來適應(yīng)當(dāng)前和未來的發(fā)展要求。
(4)實(shí)施人員的職責(zé)在重建。
(5)的轉(zhuǎn)換范圍的確定及周期。
2.改造的技術(shù)準(zhǔn)備
(1)機(jī)械部件準(zhǔn)備好了。符合機(jī)械電氣設(shè)備進(jìn)行維修改造應(yīng)提前完成。同時(shí),被拆除,取而代之的加工應(yīng)安排計(jì)劃的一部分,須妥善界面與整個(gè)轉(zhuǎn)型。
(2)在新系統(tǒng)電氣信息消化。
(3)轉(zhuǎn)換的舊體制的界面設(shè)計(jì)。根據(jù)每個(gè)人的不同范圍設(shè)備改造需要預(yù)先設(shè)計(jì)好的界面,部分轉(zhuǎn)換,如果整個(gè)轉(zhuǎn)型應(yīng)該設(shè)計(jì)轉(zhuǎn)換為機(jī)械和電氣接口、操作面板控制和配置,互聯(lián)網(wǎng)的部分接觸,參數(shù)測(cè)量、保養(yǎng)等。要求操作和維修簡(jiǎn)單、合理、隊(duì)列、流暢,初級(jí)和中級(jí)連接點(diǎn)電氣干擾少的力量,用一個(gè)合適的最小保證金等等。當(dāng)?shù)氐霓D(zhuǎn)型,而且要考慮系統(tǒng)的性能匹配舊與新、電壓極性及大小的變化,安裝位置、信號(hào)轉(zhuǎn)換,等等,如果必要的話,需要?jiǎng)?chuàng)建自己的接口。
(4)操作和編程人員技術(shù)培訓(xùn)。①培訓(xùn)應(yīng)包括新的控制面板配置、作用和意義的指示范圍;②新系統(tǒng)的特點(diǎn),使用,和舊制度的區(qū)別;③;④保養(yǎng)要求編程標(biāo)準(zhǔn)和自動(dòng)編程和更多。理解、把握重點(diǎn)操作規(guī)程,程序指令。
(5)的調(diào)試步驟和可接受標(biāo)準(zhǔn)的決心。調(diào)試應(yīng)該由項(xiàng)目領(lǐng)導(dǎo)人進(jìn)行的人。調(diào)試步驟可以由簡(jiǎn)單到復(fù)雜,由小到大,從外到內(nèi),你也可以在第一個(gè)地方情況,整個(gè)系統(tǒng)在第一個(gè)子系統(tǒng)。驗(yàn)收標(biāo)準(zhǔn)的發(fā)展必須面對(duì)現(xiàn)實(shí),過高或過低標(biāo)準(zhǔn)將有負(fù)面影響,對(duì)轉(zhuǎn)變。
3.摘要改革
(1)整體維護(hù)機(jī)器。長(zhǎng)期使用原機(jī),你需要進(jìn)行綜合維修。其次,對(duì)機(jī)床的反應(yīng)來改變之前,空間的幾何精度測(cè)量精度,為記錄。用這種方法對(duì)參考引導(dǎo)變革的作用,但也轉(zhuǎn)型的過程中,最后進(jìn)行比較分析。
(2)保留電動(dòng)調(diào)整的一些最好的。如果電力系統(tǒng)的一部分轉(zhuǎn)化,反過來,應(yīng)保留部件的維護(hù)和優(yōu)化調(diào)整,如高功率的一部分,電氣維修備件更換、干燥變壓器絕緣、污染、清潔、通風(fēng)降溫設(shè)備清洗、伺服驅(qū)動(dòng)優(yōu)化調(diào)整、更新老化的電線電纜、連接器和其他緊固。只有電氣部分預(yù)定的優(yōu)秀調(diào)整和優(yōu)化,以確保改造機(jī)床故障率較低。
(3)原系統(tǒng)被拆除。取消了原系統(tǒng)必須小心地控制原圖紙以讓馬克在圖紙,防止遺漏或被拆除。拆除過程中會(huì)發(fā)現(xiàn)一些新的制度設(shè)計(jì)在空白,這是及時(shí)補(bǔ)充和修正。移除系統(tǒng)應(yīng)妥善維護(hù)以防不成功的重建恢復(fù)使用。有一定的價(jià)值,并可用于備件。
(4)合理安排的位置和接線的新系統(tǒng)。連接必須有清楚的分工,有一個(gè)人復(fù)習(xí)檢查,以確保連接工藝規(guī)范,直徑相配,正確、可靠和美麗。
(5)調(diào)試。調(diào)試必須建立程序和要求。第一個(gè)試驗(yàn)調(diào)試安全保護(hù)系統(tǒng)靈敏度、個(gè)人和設(shè)備,防止事故發(fā)生。調(diào)試網(wǎng)站必須干凈;延長(zhǎng)運(yùn)動(dòng)協(xié)調(diào)單位的中心,整個(gè)行程;能夠負(fù)載試驗(yàn)、第一次在負(fù)載后,可以模擬空載實(shí)驗(yàn),第一次真正的行動(dòng)后,首先模擬;手動(dòng)手動(dòng)和自動(dòng)化水平。
4.接納和post-work
(1)的力學(xué)性能的機(jī)床驗(yàn)收。機(jī)床應(yīng)滿足要求的力學(xué)性能、幾何精度應(yīng)規(guī)定的范圍內(nèi)。
(2)電氣控制功能和控制精度和接受。各種功能的電氣控制行為必須符合正常、靈敏、可靠?？刂凭葢?yīng)用系統(tǒng)自身的功能(如一步尺寸等)和標(biāo)準(zhǔn)測(cè)量?jī)x器(如激光干涉儀、坐標(biāo)測(cè)量機(jī)等),達(dá)到控制檢查范圍內(nèi)。也應(yīng)該被修改前的功能和精度機(jī)比較,獲得可量化指標(biāo)的差異。
(3)測(cè)試片切削和接受。可參閱有關(guān)國(guó)內(nèi)、國(guó)際標(biāo)準(zhǔn)為數(shù)控切削標(biāo)本,在一個(gè)合格的經(jīng)營(yíng)者,程序員和審判,在切割。標(biāo)本切割機(jī)工具可以接受剛度、切削力、噪聲、運(yùn)動(dòng)軌跡,相關(guān)的動(dòng)作,一般都是不適合使用一種產(chǎn)品的樣品的部分。
(4)、圖紙、信息和接受。機(jī)改造完畢后,要及時(shí)進(jìn)行圖紙、數(shù)據(jù)、轉(zhuǎn)換文件總結(jié)、整理、轉(zhuǎn)入文件。這樣的未來、穩(wěn)定運(yùn)行設(shè)備是非常重要的。
(5)總結(jié)和改進(jìn)。
五、數(shù)值實(shí)例的重建
1.銑床西門子810米X53轉(zhuǎn)型
1998年,公司于200000年投資元,與德國(guó)西門子810米數(shù)控系統(tǒng)、611交流伺服驅(qū)動(dòng)系統(tǒng)在公司的X53模型的銑床,X,Y,Z三軸數(shù)控改造。保留了原有的主軸系統(tǒng)和冷卻系統(tǒng)。入力軸轉(zhuǎn)型滾珠螺桿用于機(jī)械齒輪傳動(dòng)機(jī)制。轉(zhuǎn)化的工作包括機(jī)械設(shè)計(jì)、電氣設(shè)計(jì)、PLC程序準(zhǔn)備和調(diào)試、機(jī)床維修、設(shè)備安裝和調(diào)試工作。改造后、銑削、加工、有效旅行X,Y,Z軸分別為270毫米、880毫米、280毫米,最大速度X,Y,Z軸分別5 000毫米/分鐘,1 500毫米/分鐘,800毫米/分鐘;點(diǎn)移動(dòng)速度X,Y,Z軸分別是000毫米(3分鐘,000毫米/分鐘,500毫米/分鐘;加工精度±0.001毫米。機(jī)床坐標(biāo)聯(lián)動(dòng),要完成各種復(fù)雜的曲線、曲面的加工。
2.GSK980T和步進(jìn)驅(qū)動(dòng)系統(tǒng)的轉(zhuǎn)型C6140車床
1999年,公司于800萬年投資元,廣州數(shù)控設(shè)備工廠生產(chǎn)GSK980T數(shù)控系統(tǒng),DY3步進(jìn)驅(qū)動(dòng)單元混合在公司的長(zhǎng)C6140 X、Z兩車床改造。保留了原有的主軸系統(tǒng)和冷卻系統(tǒng)。two-axis轉(zhuǎn)型滾珠絲杠的機(jī)器的使用,和同步傳輸。轉(zhuǎn)化的工作包括機(jī)械設(shè)計(jì)、電氣設(shè)計(jì)、機(jī)器檢修和機(jī)器的安裝和調(diào)試。改造后的車床、加工和有效X、Z軸分別中風(fēng),390毫米、1400毫米,最大速度X、Z軸分別1 200毫米/分鐘,3 000毫米/分鐘;慢跑400毫米/分鐘;速度點(diǎn)快速的移動(dòng),X、Z軸分別1 200毫米/分鐘,3 000毫米/分鐘;機(jī)器最小移動(dòng)單位0.001毫米。
6、數(shù)值變換的問題和建議
1.轉(zhuǎn)化問題的數(shù)控
通過幾個(gè)數(shù)控機(jī)床改造和找工作,也存在很多問題,主要體現(xiàn)在:(一)有關(guān)部門、開發(fā)商不確定的功能、組織混亂,嚴(yán)重影響了發(fā)展轉(zhuǎn)型;(2)開發(fā)工作流程和計(jì)劃大多數(shù)發(fā)達(dá)的拇指規(guī)則,更少的合理的;(3)相關(guān)人員的培訓(xùn)不到位,導(dǎo)致機(jī)床技術(shù)官員將不會(huì)進(jìn)行修改后,程序設(shè)計(jì)中,機(jī)器操作熟練的操作人員等。
2.該數(shù)控改造
(1)負(fù)責(zé)員工的責(zé)任轉(zhuǎn)變清晰的懲罰和獎(jiǎng)勵(lì),充分調(diào)動(dòng)員工的積極性,培養(yǎng)了一批高質(zhì)量的應(yīng)用程序和維修人員的培訓(xùn)人員,選擇去學(xué)習(xí)先進(jìn)的技術(shù);
(2)為重點(diǎn),為維護(hù)數(shù)控系統(tǒng)用戶的技術(shù)培訓(xùn),建立數(shù)控技術(shù)在國(guó)內(nèi)外資源的圖書館。建立技術(shù)數(shù)據(jù)文件,做的工作,備件。