CA6140型普通車床刀架中部轉(zhuǎn)盤機(jī)械加工工藝規(guī)程及夾具設(shè)計(jì)【含5張CAD圖紙+PDF圖】

CA6140型普通車床刀架中部轉(zhuǎn)盤機(jī)械加工工藝規(guī)程及夾具設(shè)計(jì)【含5張CAD圖紙+PDF圖】,含5張CAD圖紙+PDF圖,CA6140,普通,車床,刀架,中部,轉(zhuǎn)盤,機(jī)械,加工,工藝,規(guī)程,夾具,設(shè)計(jì),CAD,圖紙,PDF 摘 要 在機(jī)械加工中使用著大量的夾具，用以安裝加工對(duì)象，使之占有正確的位置，以保證工件的加工質(zhì)量。 根據(jù)零件本身的特點(diǎn)、生產(chǎn)類型以及零件在具體工作時(shí)的作用選擇工藝規(guī)程和夾具。在工藝規(guī)程方面：通過對(duì)普通車床的研究對(duì)刀架中部轉(zhuǎn)盤及工藝參數(shù)采取一個(gè)優(yōu)化策略，研制一個(gè)好的轉(zhuǎn)盤。從而縮短生產(chǎn)周期，降低制造成本，提高加工精度，延長(zhǎng)刀具壽命，而且依據(jù)優(yōu)化了的工藝及刀具參數(shù)，可以建立或完善高速切削工藝數(shù)據(jù)庫，將切削工藝實(shí)踐中積累的合理選擇切削參數(shù)與刀具的經(jīng)驗(yàn)和數(shù)據(jù)收集起來，為現(xiàn)場(chǎng)加工提供準(zhǔn)確及優(yōu)化的高速切削數(shù)據(jù)，從而更大程度上提高切削加工水平，獲得更大的經(jīng)濟(jì)利益；在夾具設(shè)計(jì)方面，因?yàn)槭潜P類零件，加工兩側(cè)面，選擇立式銑床加工，考慮諸多因素?cái)M訂最優(yōu)方案：有效的減少工件加工的基本時(shí)間和輔助時(shí)間、提高勞動(dòng)生產(chǎn)率、有效減低工人勞動(dòng)強(qiáng)度，最終完成本次設(shè)計(jì)。 關(guān)鍵詞： 轉(zhuǎn)盤；轉(zhuǎn)盤機(jī)械加工工藝；專用夾具設(shè)計(jì) Abstract In machining use a large number of fixture to install processing object, to have the correct position, to ensure that the processing quality. According to the characteristics of itself, production parts and parts in the specific work type the role of selection process planning and fixtures. In the process planning aspects: based on the research of the ordinary lathe tool central wheel and the process parameters to take a optimization strategy, developed a good turntable. So as to shorten the production cycle, reduce manufacturing costs and improve machining precision and extend the life of cutter, and based on the optimization of process parameters and tools. Can establish or perfect process database high-speed cutting, cutting process will accumulate in practice the reasonable selection of cutting parameters of the tool and the experience and data collected, and the processing to provide accurate and optimization of high speed cutting data, more degree increase cutting processing level and get more economic interests；The fixture design, because it is dish parts processing, two side, choice of vertical milling machine, so considering many factors draw up the optimum scheme: reduce the processing of prime time and auxiliary time, improve labor productivity, reduce labor intensity, finally complete the design. Key words: turntable；Making up the process of machine workmanship；Special jig design 目 錄 摘 要 I Abstract II 第1章 緒論 1 1.1 現(xiàn)代機(jī)床夾具國(guó)內(nèi)外發(fā)展概況 1 1.1.1 國(guó)內(nèi)發(fā)展概況 1 1.1.2 國(guó)外發(fā)展概況 2 1.2 CA6140普通車床刀架中部轉(zhuǎn)盤概述 3 1.2.1 轉(zhuǎn)盤的用途 3 1.2.2 轉(zhuǎn)盤的技術(shù)要求 4 1.2.3 轉(zhuǎn)盤的工藝性 4 1.2.4 轉(zhuǎn)盤的生產(chǎn)類型確定 4 第2章 轉(zhuǎn)盤機(jī)械加工工藝規(guī)程設(shè)計(jì) 6 2.1 分析零件圖 6 2.1.1 零件的作用 6 2.1.2 零件的工藝分析 6 2.2 選擇毛坯制造形式 6 2.3 擬定工藝路線 7 2.3.1 劃分加工階段 7 2.3.2 選擇基準(zhǔn) 7 2.3.3 確定加工方案 8 2.4 確定加工余量及工序尺寸 9 2.4.1 確定各表面的加工余量 9 2.5 確定切削用量及工時(shí)定額 11 2.5.1 銑燕尾面A、B及D面、空刀面F 11 2.5.2 銑尺寸237.5兩側(cè)面Q 16 2.5.3 車Φ70h6外圓面N，端面，倒角，Φ186外圓，端面D 17 2.5.4 鉆、擴(kuò)、鉸Φ35H7孔，鉆2×Φ13孔 25 2.5.5 銑斜面E，磨燕尾面 28 第3章 銑床夾具設(shè)計(jì) 31 3.1 問題的提出 31 3.2 夾具設(shè)計(jì) 31 3.2.1 定位基準(zhǔn)的選擇 31 3.2.2 切削力及夾緊力的計(jì)算 32 3.2.3 定位誤差分析 33 3.2.4 夾具曲線槽設(shè)計(jì) 33 3.2.5 夾緊元件強(qiáng)度校核 33 3.2.6 操作說明 34 結(jié) 論 35 致 謝 36 參考文獻(xiàn) 37 4