法蘭盤(pán)沖壓成形工藝與模具設(shè)計(jì)

法蘭盤(pán)沖壓成形工藝與模具設(shè)計(jì),法蘭盤(pán)沖壓成形工藝與模具設(shè)計(jì),法蘭盤(pán),沖壓,成形,工藝,模具設(shè)計(jì) 法蘭盤(pán)沖壓工藝與模具設(shè)計(jì) 摘 要 模具是工業(yè)產(chǎn)品生產(chǎn)使用的重要工業(yè)裝備，它以其自身的特殊形狀通過(guò)一些方式使原材料成型。現(xiàn)代工業(yè)生產(chǎn)中，由于模具的加工效率高，互換性好，節(jié)省原材料。 模具技術(shù)已成為衡量一個(gè)國(guó)家制造水平的重要標(biāo)志之一。模具技術(shù)能促進(jìn)工業(yè)產(chǎn)品的發(fā)展和質(zhì)量的提高，并能獲得極大的經(jīng)濟(jì)效益。模具是效益放大器，用模具生產(chǎn)的產(chǎn)品的價(jià)值往往是模具價(jià)值的幾十倍、上百倍。 本設(shè)計(jì)運(yùn)用沖壓成型工藝及模具設(shè)計(jì)的基礎(chǔ)知識(shí)，首先分析了工件的成形工藝及模具成形結(jié)構(gòu)對(duì)制件質(zhì)量的影響。介紹了沖壓模具設(shè)計(jì)時(shí)要注意的要點(diǎn)，通過(guò)對(duì)制件進(jìn)行工藝分析，可確定制件的成形加工用一套復(fù)合模即可。從控制制件尺寸精度出發(fā)，對(duì)沖壓模具的各主要尺寸進(jìn)行了理論計(jì)算，以確定各工作零件的尺寸，從模具設(shè)計(jì)到零部件的加工工藝以及裝配工藝等進(jìn)行詳細(xì)的闡述，并應(yīng)用CAD進(jìn)行各重要零件的設(shè)計(jì)。 關(guān)鍵詞：落料，沖孔，翻邊 Flange plate stamping technology And die design Abstract: Mold ,which is used to would raw material due to its special shape ,is a piece of important equipment in the process of producing industrial products .It is wildly used in modern industry ,because of its effective machining ,exchangeable quality ,saving raw materials and lower costs . One important way of measuring manufacture level of country is the technology of mold ,which can advance the quality of products and promote its development and agin great economical benefits ,mold is effective amplifier .Products with the value of the mold is often ten times and a hundred times the value of the mold . This design the elementary knowledge which designs using the stamping formation craft and the die, first has analyzed the work piece formed craft and the die forming structure to the workpiece quality influence. Introduced the shell cover filling piece stamping die design when must pay attention to the main point, through carries on the craft analysis to the workpiece, may determine the workpiece the formed processing uses set of superposable dies. Embarks from the control workpiece size precision, counter shell cover filling piece stamping die each main dimension has carried on the theoretical calculation, by determined each work components the size, designs from the die to the spare part processing craft as well as the assembly craft and so on carries on the detailed elaboration, and carries on each important components using CAD the design. Keywords: blanking，punching，flanging 目 錄 1 緒論 1 2 工藝分析 3 3 工藝方案的確定 4 4 主要設(shè)計(jì)尺寸的計(jì)算 5 4.1翻邊高度校核 5 4.2排樣與材料利用率計(jì)算 6 4.2.1毛坯尺寸計(jì)算 6 4.2.2排樣搭邊的設(shè)計(jì) 6 4.2.3搭邊值的確定 6 4.3工藝力的計(jì)算 7 4.4復(fù)合模工作零件刃口尺寸計(jì)算 8 4.5翻邊模凸凹模間隙大小及凹模的工作尺寸計(jì)算 9 4.6壓力中心的確定與設(shè)備預(yù)選 10 5 設(shè)計(jì)選用模具零、部件 11 5.1復(fù)合模結(jié)構(gòu)設(shè)計(jì) 11 5.1.1復(fù)合模結(jié)構(gòu)的選取 11 5.1.2凹模的選取 11 5.1.3固定板的選取 12 5.1.4彈性卸料板的選取 13 5.1.5凸凹模設(shè)計(jì) 14 5.1.6沖孔凸模 15 5.1.7墊板 16 5.1.8模柄的選取 16 5.1.9上、下模座的選取 16 5.1.10彈性元件橡膠的選取 17 5.1.12頂件塊 17 5.1.13支撐板 18 5.1.14卸料螺釘 18 5.1.15擋料銷(xiāo)、導(dǎo)料銷(xiāo) 19 5.1.16推料機(jī)構(gòu)構(gòu)的設(shè)計(jì) 19 5.1.17模架的選用 19 5.1.18 壓力機(jī)的選擇 20 5.1.19公稱(chēng)壓力校核 20 5.1.20工作臺(tái)面的校核 21 5.1.21行程次數(shù)校核 21 5.1.22滑塊行程校核 21 5.1.23.模具總裝圖 22 5.2翻邊模具設(shè)計(jì) 23 5.2.1模具結(jié)構(gòu)原理 23 5.2.2凸、凹模的設(shè)計(jì) 23 5.2.3模架 24 5.2.4定位零件 24 5.2.5卸料出件裝置 24 5.2.6壓力機(jī)的選用與校核 25 5.2.7模具設(shè)計(jì)輔助程序 25 5.2.8模具總裝圖 26 6 設(shè)計(jì)總結(jié) 27 致謝 28 參考文獻(xiàn) 29 IV